February 16, 2022 01:57
Milling is a fabrication technique that involves employing high-speed cutting equipment to create pieces that are faster and more precise than working by hand. Milling on all scales is now more accessible than ever thanks to the widespread usage of CNC technology and high-quality cutting equipment. As a result, solid carbide drill manufacturers are providing high-quality tools to make it easier to mill huge quantities of components without having to worry about premature tool failure.
When it comes to end mills and drill bits, high-speed steel, or HSS, is one of the more affordable possibilities. This is a steel alloy that maintains its hardness (temper) even when subjected to the high heat levels that machining can produce. When regular tool steel is heated, it softens, causing the cutting edges to lose their sharpness quickly. Despite their growing popularity, HSS end mills are still confined to grinding softer materials. If your business wishes to mill items out of tougher metals, carbide drill manufacturers are the way to go.
Because it combines the strength of metal with the extraordinary rigidity and hardness of a ceramic, carbide is a one-of-a-kind tool-making material. In its raw state, tungsten carbide, the most often used carbide stock, is a powdered gray ceramic. This substance, which is made up of the same proportions of tungsten and carbon as steel, is twice as strong and hard. Powdered carbide is compressed and cemented together with a metal, usually cobalt, to generate a solid material suitable for tool manufacture.
This strong carbide stock maintains its edge at high speeds, and its rigidity prevents the tool from vibrating and falling off the mark. Because cemented carbide tools do not dull as quickly as HSS tools, they are suited for high-speed milling of hard materials. These carbide cutters will outlive and outperform similar steel cutters even when cutting wood and other softer materials.
All end mills and drill bits made by Online Carbide are made from high-quality solid carbide stock. The team at Online Cabide uses the same robot-fed 5-axis CNC grinders as other industry-leading carbide drill manufacturers to turn this tough material into tools. Unlike its competitors, Online Carbide sells its tools at factory direct prices, allowing clients to save a lot of money on high-quality cutters.
If your shop is in need of new carbide cutting tools, the team at Online Carbide has fantastic deals on everything you'll need. Square end mills, round end mills, full form thread mills, single pitch thread mills, variable end mills, aluminum end mills, 6 flute end mills, chamfer mills, drill mills, center drills, spot drills, stub drills, and jobber drills are among the products available in their catalog.
All of Online Carbide's tools are produced entirely of high-quality solid carbide, with no cheap carbide tips or coatings. Tools with coating choices are also available to assist protect your end mills and drill bits from wear. You can contact a member of the Online Carbide team at sales@onlinecarbide.com if you have any queries about their inventory.
Posted February 16, 2022 01:57
April 1, 2021 02:40
End mills and drill bits are high speed cutting tools that have to handle a lot of fatigue. The heat and number of impacts that the end mills encounter mean that they can wear out when used frequently. If you are in need of high quality cutting tools for your shop, you need to look into buying tools directly from carbide drill manufacturers.
Carbide tools offer several advantages over their steel counterparts. Tungsten carbide is a ceramic material that is roughly twice as strong and as rigid as steel. This makes it an excellent material for tool making. The increased rigidity of carbide drills also makes them more accurate in milling applications. Despite its popularity as a tool material, most people are unaware of what carbide actually is.
While it may look metallic, tool carbide is a composite material. Tungsten carbide in its raw form cannot be used to make cutting tools, because it is a powdered ceramic. When that material is mixed with a binding metal like cobalt, the ceramic material helps to strengthen the cutting power and heat resistance of the cutting edge while the metallic binding material helps to strengthen the tool. Under a microscope carbide almost resembles concrete, with bits of carbide aggregate suspended in the binding metal like cement.
When it comes to manufacturing carbide tools, there can be a lot of variation in quality. Carbide is extremely hard, so precision ground tools can be difficult to produce. Poorly made carbide cutters will fatigue faster and lead to tools with unpredictable lifespans. That's why it's so important to work with carbide drill manufacturers that you can trust.
One of the best ways to do this is to work with domestic manufacturers. Higher quality control standards are crucial when it comes to sourcing high speed tools. A well made domestic carbide drill bit may be more expensive than a bit made overseas, but the increased longevity of the cutting edges and of the tool itself can make a huge difference.
Dealing with domestic manufacturers often means buying domestically made tools through a tool distributor. One way to save even more when purchasing tools is to purchase tools directly from the manufacturers. Many smaller scale manufacturers produce high quality tools that can be purchased at manufacturer direct prices, helping to save you money on tools that are built to last.
One carbide drill manufacturer worth checking out is Online Carbide. They are an American manufacturer specializing in solid carbide end mills and drill bits. All of their tools are precision ground using extremely accurate 5 axis grinding machines from high quality micro grain tungsten carbide. All of the tools in their online store are available at manufacturer direct prices so you can get a great deal without sacrificing quality. If you have any questions about any of their tools, their team is always happy to help. Just send an email to support@onlinecarbide.com to speak to one of their tool experts.
Posted April 1, 2021 02:40